Energy-Efficient PP Strapping Line with ≤90KW Total Power Consumption
In today's environment of rising energy costs, this production line delivers an advanced energy-saving solution. Through the integration of high-efficiency energy-saving motors, ABB frequency inverter drives, zoned precision heating/cooling systems, and optimized insulation design, the total installed power remains under 90KW. This significantly reduces energy consumption compared to conventional equipment while maintaining high output capacity, effectively lowering long-term operational costs and enhancing product competitiveness.
Key Specifications
- Total Power: ≤ 90 KW
- Energy-Saving Design: High-efficiency motors, premium brand inverters (ABB), zoned temperature control
- Insulation Measures: Oven insulation thickness 50mm
- Advantages: Low operational cost, high energy efficiency ratio
Technical Parameters
| Item |
Parameter |
| Total Installed Power |
≤ 90 KW |
| Extruder Main Motor Power |
37 KW (High-Efficiency Energy-Saving Type) |
| Main Inverter Brand |
ABB |
| Oven Insulation Thickness |
50 mm |
| Number of Heating Zones (Extruder) |
7 Zones (Barrel 5 + Die Head 2) |
| Number of Cooling Fans |
6 Centrifugal Type |
Frequently Asked Questions
With total power ≤90KW, what is the approximate actual power consumption during full-load production?
Actual consumption depends on production specifications and speed. 90KW represents the maximum installed power, not continuous operating power. Under standard conditions (producing 12mm x 0.6mm strap at 120m/min), the actual average operating power typically ranges between 70%-85% of installed power. We can provide specific energy consumption estimates based on your common specifications.
Where are the main energy savings reflected? In which components or processes?
Energy savings are primarily achieved through: Transmission - High-efficiency motor with inverter drive avoiding excess energy use; Heating - Cast aluminum heaters with high thermal efficiency and zoned control heating only required areas; Insulation - Effective oven insulation minimizing heat loss; Cooling - Fans operating intermittently based on temperature feedback.
Does using energy-efficient equipment sacrifice production speed or stability?
Absolutely not. Energy-saving design optimizes energy utilization efficiency without compromising performance. High-efficiency motors and inverters provide wider, smoother speed ranges. Zoned temperature control enables more precise process temperatures. These factors contribute to improved production stability and product quality. The maximum line speed of 150m/min fully meets high-speed production requirements.
